China wholesaler At10 Aluminum Synchronous Power Transmission Pulleys Timing Belts and Pulleys for Synchronous Drive Parts pulley band

Product Description

AT10 Aluminum Synchronous Power Transmission Pulleys Timing Belts and Pulleys for Synchronous Drive Parts

 

1) Warranty: our timing pulley’s quality is very good and with ensurance within 1 year, when you receive the products and find quality problems, we promise you could return it back and free maintenance.

2) Drawings: please send you timing pulleys’ drawings to us to get the best quotation; If you have no drawings, then we could work out CAD drawings and the best quotation to you ASAP.

3) Sample: we accept 1 piece sample’s order, we could do samples until you’re satisfied.

4) Confidentiality agreetment: Strictly adherence to client confidentiality agreetment for timing pulleys.

 

 

 

 Product Description

 

 Product  Name

 Timing Belt Pulley
Teeth profile  Trapezoidal toothed  MXL, XXL, XL, L, H, XH, XXH
 T-toothed  T2.5, T5, T10, T20
 Arc toothed  HTD3M, HTD5M, HTD8M, HTD14M, HTD20M, Gt2,  Gt3, Gt5
 S-toothed  S2M, S3M, S4.5M, S5M, S8M, S14M
 Parabolic-toothed  P2M, P3M, P5M, P8M, P14M
 Y-toothed  G2M, G3M, G5M, Y8M
 Teeth Quantity  10-150 teeth or customized
 Inner Bore  2-200mm H7 precision or customized
 Belt width  4mm, 6mm, 9mm, 10mm, 12mm, 15mm, 20mm, 25mm, 30mm, 40mm, 50mm, 1/4”, 5/16”, 3/8”, 1/2”, 3/4”, 1”, 1.5”, 2”or customized
 Accessories  We can provide the service of assembling setscrews, bearings, shafts or  taper bush
 Surface  treatment  Anodize,Black Oxide,Phosphate and Galvanization
 Drawing Format  Timing belt pulley cad drawing,timing belt pulley UG drawing,Timing belt Pulley Soliwork drawing,Timing Pulley PDF drawing

 

 

 

What is timing pulley?

Timing pulleys are specialized pulleys that have either teeth or pockets around the outside diameter of the pulley body. Timing teeth engage holes in the metal belt, while timing pockets engage drive lugs on a belt’s inner circumference. These teeth or pockets are used only for timing, not for power transmission.

 

How timing pulleys work?

The synchronous wheel transmission is composed of an endless belt with equal-spaced teeth on the inner peripheral surface and a pulley with corresponding teeth. During operation, the toothed teeth mesh with the tooth grooves of the pulley to transmit motion and power, which is integrated with the belt. A new type of belt drive with the advantages of transmission, chain drive and gear transmission.

 

What is gt2 timing pulley?

2mm pitch GT2 Pulley. The GT2 or 2GT Tooth Profile timing pulley prevails in the 3d printing hobby cause the Round tooth profile brings high precision of non-backlash, were known as today’s Reprap Pulley.

 

What is a timing pulley flange?

Timing pulley flanges are used to maintain belt contact with a timing pulley in power transmission applications.Timing pulley flanges are manufactured to fit timing pulleys of the same pitch and size. The dimensions of a pitch, including the mating flange, are specified by the number of grooves.

 

What are synchronous belts used for?

The trapezoidal tooth profile first used on synchronous belts is recognized as standard. Belts with this configuration are commonly used in machine tools, textile machinery, home appliances, business equipment, and as camshaft drives in engines.

 

Note:Please confirm you need teeth profile, teeth quantity, belt width, bore diameter, quantity and type (please refer below drawings) to get our the most complete CAD drawings and the best quotation.

Related Products 

 

 

 

 

 

Certification: ISO
Pulley Sizes: Type A
Manufacturing Process: Forging
Material: Iron
Surface Treatment: Baking Paint
Application: Chemical Industry, Grain Transport, Mining Transport, Power Plant
Samples:
US$ 50/Piece
1 Piece(Min.Order)

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Request Sample

Customization:
Available

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Customized Request

synchronous pulley

How do synchronous pulleys contribute to the overall performance and longevity of mechanical systems?

Synchronous pulleys play a vital role in enhancing the overall performance and longevity of mechanical systems. Here’s a detailed explanation:

1. Precise Power Transmission: Synchronous pulleys, also known as timing pulleys, are designed to work in conjunction with synchronous belts. The teeth on the pulley and belt mesh together, providing positive engagement. This precise power transmission eliminates slip and ensures accurate motion control. By maintaining consistent speed and positioning, synchronous pulleys improve the overall performance of mechanical systems.

2. High Torque Transfer: Synchronous pulleys are capable of transmitting high levels of torque due to their toothed design. The teeth on the pulley and belt allow for a larger contact area compared to non-toothed pulley systems. This increased contact area enables synchronous pulleys to handle higher torque loads, making them suitable for heavy-duty applications. By efficiently transferring torque, synchronous pulleys enhance the power transmission capabilities of mechanical systems.

3. Reduced Slippage: Slip between the belt and pulley can lead to inefficiencies and inaccuracies in mechanical system operation. Synchronous pulleys, with their toothed profile, minimize slippage by providing positive engagement between the pulley and belt. This feature is particularly beneficial in applications that require precise motion control, such as CNC machines, robotics, or conveyor systems. By reducing slippage, synchronous pulleys improve the overall reliability and accuracy of mechanical systems.

4. Long Service Life: Synchronous pulleys and belts are designed for durability and long service life. The toothed profile of synchronous pulleys reduces wear and extends the lifespanof the pulley and belt compared to non-toothed alternatives. Additionally, the positive engagement between the pulley and belt eliminates the need for frequent tension adjustments, reducing wear and tear. The long service life of synchronous pulleys contributes to the longevity of mechanical systems and reduces maintenance requirements.

5. Minimal Maintenance: Synchronous pulleys require minimal maintenance compared to some other power transmission systems. The toothed design reduces the need for lubrication, eliminating the associated maintenance tasks such as oiling or greasing. Additionally, the positive engagement between the pulley and belt eliminates the need for frequent tension adjustments. The reduced maintenance requirements of synchronous pulleys enhance the overall longevity and reliability of mechanical systems.

6. Enhanced Efficiency: By providing precise power transmission, reducing slippage, and minimizing maintenance requirements, synchronous pulleys contribute to improved efficiency in mechanical systems. The accurate motion control and reduced energy losses result in higher operational efficiency and optimized performance.

Overall, synchronous pulleys contribute to the overall performance and longevity of mechanical systems through their precise power transmission, high torque transfer, reduced slippage, long service life, minimal maintenance requirements, and enhanced efficiency. These benefits make synchronous pulleys a preferred choice in various industries where reliable and efficient mechanical systems are essential.

synchronous pulley

Can synchronous pulleys be used in both industrial and automotive applications?

Yes, synchronous pulleys can be used in both industrial and automotive applications. Synchronous pulleys, also known as timing pulleys, are designed to work in conjunction with synchronous belts, commonly referred to as timing belts. These pulley and belt systems provide precise power transmission and synchronization of rotational motion, making them suitable for various applications where accurate timing and reliable power transmission are essential.

Industrial Applications:

In industrial settings, synchronous pulleys find extensive use in a wide range of applications. They are commonly employed in machinery and equipment that require precise motion control, such as:

  • Conveyor systems: Synchronous pulleys and belts are used to drive conveyor belts, ensuring smooth and synchronized movement of materials.
  • Machine tools: Synchronous pulleys are utilized in milling machines, lathes, and other machine tools to transmit power and control the rotational speed of spindles.
  • Packaging machinery: Synchronous pulleys play a crucial role in packaging equipment, including form-fill-seal machines, labeling machines, and wrapping machines.
  • Printing machinery: Synchronous pulleys enable accurate paper feeding and precise registration in printing presses and other printing equipment.
  • Textile machinery: Synchronous pulleys are utilized in textile machinery for controlling the movement of yarns, threads, and fabrics.
  • Automation systems: Synchronous pulleys are essential components in various automated systems, including robotics, assembly lines, and CNC machines.

Automotive Applications:

In the automotive industry, synchronous pulleys and timing belts are widely used for engine and accessory drive systems. These systems synchronize the rotation of the crankshaft, camshaft(s), and other engine components, ensuring precise valve timing and efficient power delivery. Some specific automotive applications of synchronous pulleys include:

  • Timing belt drive systems: Synchronous pulleys and timing belts are commonly used in the engine’s timing system to control the opening and closing of the engine’s valves.
  • Accessory drive systems: Synchronous pulleys can be found in accessory drive systems, driving components such as water pumps, power steering pumps, alternators, and air conditioning compressors.
  • Distributor drive systems: In older ignition systems, synchronous pulleys were used to drive the distributor, controlling the timing of spark generation in the engine.

It’s important to note that while synchronous pulleys can be used in both industrial and automotive applications, the specific design and specifications of the pulleys may vary depending on the requirements of the application. Factors such as load capacity, speed, torque, and environmental conditions need to be considered when selecting synchronous pulleys for a particular application.

Overall, synchronous pulleys offer precise and reliable power transmission, making them suitable for a wide range of industrial and automotive applications where accurate timing and synchronization are essential.

synchronous pulley

Can you explain the key components and design features of a synchronous pulley?

A synchronous pulley, also known as a timing pulley, consists of several key components and design features that enable its precise motion control and synchronization capabilities. Understanding these components and features is essential for comprehending the functionality and applications of synchronous pulleys. Here’s a detailed explanation of the key components and design features of a synchronous pulley:

1. Pulley Body:

The pulley body is the main component of a synchronous pulley. It is typically a cylindrical or disc-shaped structure with a central bore through which a shaft or axle passes. The pulley body provides the structural integrity and support for the pulley assembly.

2. Teeth or Grooves:

The teeth or grooves on the circumference of a synchronous pulley are the defining feature that sets it apart from other pulley types. These teeth are designed to precisely engage with the corresponding teeth on the synchronous belt. The teeth can have various profiles, such as trapezoidal, curvilinear, or modified curvilinear, depending on the specific belt design.

3. Tooth Profile:

The tooth profile refers to the shape and geometry of the teeth on the synchronous pulley. It is carefully designed to match the tooth profile of the synchronous belt, ensuring a positive engagement between the pulley and the belt. The tooth profile plays a crucial role in maintaining synchronization and preventing slippage between the pulley and the belt during operation.

4. Tooth Pitch:

The tooth pitch refers to the distance between adjacent teeth on the synchronous pulley. It is an important design parameter that determines the pitch diameter and the pitch length of the synchronous belt. The tooth pitch must match the corresponding pitch of the synchronous belt to ensure proper engagement and synchronization between the pulley and the belt.

5. Pitch Diameter:

The pitch diameter is the effective diameter of the synchronous pulley, calculated based on the tooth pitch and the number of teeth on the pulley. It represents the average diameter at which the synchronous belt engages the pulley. The pitch diameter affects the speed ratio and torque transmission characteristics of the pulley system.

6. Number of Teeth:

The number of teeth on a synchronous pulley determines its size and the speed ratio in relation to other pulleys or components in the system. The number of teeth is carefully selected to achieve the desired motion control and synchronization requirements. Pulleys with more teeth provide finer motion control but may require larger pulley diameters.

7. Material Selection:

Synchronous pulleys are commonly made from materials such as steel, aluminum, or plastic. The choice of material depends on factors such as load capacity, operating conditions, and cost considerations. Steel pulleys offer high strength and durability, making them suitable for heavy-duty applications. Aluminum pulleys are lightweight and corrosion-resistant, while plastic pulleys are often used in low-load or non-metallic environments.

8. Flanges and Hubs:

Synchronous pulleys may feature flanges or hubs on one or both sides of the pulley body. Flanges are raised edges that help keep the synchronous belt aligned and prevent it from sliding off the pulley during operation. Hubs are extended sections that allow for secure attachment to a shaft or axle, ensuring the pulley remains fixed in its position.

9. Surface Finish:

The surface finish of a synchronous pulley is typically smooth and free from burrs or rough edges. A smooth surface finish reduces friction and wear between the pulley and the synchronous belt, promoting efficient power transmission and prolonging the lifespan of the system.

10. Keyways and Set Screws:

In some synchronous pulley designs, keyways and set screws are incorporated to provide additional securement and alignment. Keyways are slots or grooves machined into the pulley bore that match with corresponding key or spline on the shaft, preventing rotational slippage. Set screws are threaded fasteners that can be tightened against the shaft to further secure the pulley in place.

In summary, the key components and design features of a synchronous pulley include the pulley body, teeth or grooves, tooth profile, tooth pitch, pitch diameter, number of teeth, material selection, flanges and hubs, surface finish, and optional keyways and set screws. These components and features work together to enable precise motion control, synchronization, and power transmission in mechanical systems that utilize synchronous pulleys.

Can you explain the key components and design features of a synchronous pulley?

A synchronous pulley, also known as a timing pulley, consists of several key components and design features that enable its precise motion control and synchronization capabilities. Understanding these components and features is essential for comprehending the functionality and applications of synchronous pulleys. Here’s a detailed explanation of the key components and design features of a synchronous pulley:

1. Pulley Body:

The pulley body is the main component of a synchronous pulley. It is typically a cylindrical or disc-shaped structure with a central bore through which a shaft or axle passes. The pulley body provides the structural integrity and support for the pulley assembly.

2. Teeth or Grooves:

The teeth or grooves on the circumference of a synchronous pulley are the defining feature that sets it apart from other pulley types. These teeth are designed to precisely engage with the corresponding teeth on the synchronous belt. The teeth can have various profiles, such as trapezoidal, curvilinear, or modified curvilinear, depending on the specific belt design.

3. Tooth Profile:

The tooth profile refers to the shape and geometry of the teeth on the synchronous pulley. It is carefully designed to match the tooth profile of the synchronous belt, ensuring a positive engagement between the pulley and the belt. The tooth profile plays a crucial role in maintaining synchronization and preventing slippage between the pulley and the belt during operation.

4. Tooth Pitch:

The tooth pitch refers to the distance between adjacent teeth on the synchronous pulley. It is an important design parameter that determines the pitch diameter and the pitch length of the synchronous belt. The tooth pitch must match the corresponding pitch of the synchronous belt to ensure proper engagement and synchronization between the pulley and the belt.

5. Pitch Diameter:

The pitch diameter is the effective diameter of the synchronous pulley, calculated based on the tooth pitch and the number of teeth on the pulley. It represents the average diameter at which the synchronous belt engages the pulley. The pitch diameter affects the speed ratio and torque transmission characteristics of the pulley system.

6. Number of Teeth:

The number of teeth on a synchronous pulley determines its size and the speed ratio in relation to other pulleys or components in the system. The number of teeth is carefully selected to achieve the desired motion control and synchronization requirements. Pulleys with more teeth provide finer motion control but may require larger pulley diameters.

7. Material Selection:

Synchronous pulleys are commonly made from materials such as steel, aluminum, or plastic. The choice of material depends on factors such as load capacity, operating conditions, and cost considerations. Steel pulleys offer high strength and durability, making them suitable for heavy-duty applications. Aluminum pulleys are lightweight and corrosion-resistant, while plastic pulleys are often used in low-load or non-metallic environments.

8. Flanges and Hubs:

Synchronous pulleys may feature flanges or hubs on one or both sides of the pulley body. Flanges are raised edges that help keep the synchronous belt aligned and prevent it from sliding off the pulley during operation. Hubs are extended sections that allow for secure attachment to a shaft or axle, ensuring the pulley remains fixed in its position.

9. Surface Finish:

The surface finish of a synchronous pulley is typically smooth and free from burrs or rough edges. A smooth surface finish reduces friction and wear between the pulley and the synchronous belt, promoting efficient power transmission and prolonging the lifespan of the system.

10. Keyways and Set Screws:

In some synchronous pulley designs, keyways and set screws are incorporated to provide additional securement and alignment. Keyways are slots or grooves machined into the pulley bore that match with corresponding key or spline on the shaft, preventing rotational slippage. Set screws are threaded fasteners that can be tightened against the shaft to further secure the pulley in place.

In summary, the key components and design features of a synchronous pulley include the pulley body, teeth or grooves, tooth profile, tooth pitch, pitch diameter, number of teeth, material selection, flanges and hubs, surface finish, and optional keyways and set screws. These components and features work together to enable precise motion control, synchronization, and power transmission in mechanical systems that utilize synchronous pulleys.

China wholesaler At10 Aluminum Synchronous Power Transmission Pulleys Timing Belts and Pulleys for Synchronous Drive Parts   pulley band	China wholesaler At10 Aluminum Synchronous Power Transmission Pulleys Timing Belts and Pulleys for Synchronous Drive Parts   pulley band
editor by CX

2023-10-04

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