China Standard Metal Iron Stainless Steel Timing Belt Pulley/ Synchronous Belt Pulley for Packaging Machine with Great quality

Product Description

Product Description

A timing pulley is a wheel component used for transmission, which is often used in combination with a timing belt or a synchronous chain to achieve precision synchronous transmission. The timing pulley usually consists of 2 parts: the wheel flange and the hub. The wheel flange usually has a toothed structure that can be combined with a timing belt or chain to achieve a precise synchronous transmission effect. Synchronous wheels can be divided into 2 categories: grinding gear synchronous wheels and forged tooth synchronous wheels.

 

Product Parameters

 

product Metal Iron Timing Belt Pulley/ Synchronous Belt Pulley for  Packaging machine 
material stainless steel , iron , aluminum ,bronze ,carbon steel ,brass etc .
size ISO standard  ,customer requirements
BORE Finished bore, Pilot Bore, Special request
surface treatment Carburizing and Quenching,Tempering ,Tooth suface high quenching Hardening,Tempering
Processing Method Molding, Shaving, Hobbing, Drilling, Tapping, Reaming, Manual Chamfering, Grinding etc
Heat Treatment Quenching & Tempering, Carburizing & Quenching, High-frequency Hardening, Carbonitriding……
Package Wooden Case/Container and pallet, or made-to-order
Certificate ISO9001 ,SGS
Machining Process Gear Hobbing, Gear Milling, Gear Shaping, Gear Broaching, Gear Shaving, Gear Grinding and Gear Lapping
Applications Toy, Automotive, instrument, electrical equipment, household appliances, furniture, mechanical equipment,daily living equipment, electronic sports equipment, , sanitation machinery, market/ hotel equipment supplies, etc.
Testing Equipment Rockwell hardness tester 500RA, Double mesh instrument HD-200B & 3102,Gear measurement center instrument CNC3906T and other High precision detection equipments

 

workshop & equipment

 

 

 

 

Production process

 

Certifications

 

 

Our Advantages

 

1  . Prioritized Quality          
2  .Integrity-based Management
3  .Service Orientation
4  .150+  advanced equipment
5  .10000+  square meter  factory area
6  .200+ outstanding employees  
7  .90% employees have more than 10 year- working   experience in our factory
8  .36 technical staff
9  .certificate  ISO 9001 , SGS

10  . Customization support

11 .Excellent after-sales service

 

 

shipping

 

 

sample orders delivery time:
10-15 working days  as usual
15-20 working days  in busy season

large order leading time :
20-30 working days as usual
30-40 working days  in busy season

FAQ

1. why should you buy products from us not from other suppliers?
We are a 32 year-experience manufacturer on making the gear, specializing in manufacturing varieties of gears, such as helical gear ,bevel gear ,spur gear and grinding gear, gear shaft, timing pulley, rack, , timing pulley and other transmission parts . There are 150+ advanced equipment ,200+ excellent employees ,and 36 technical staff . what’s more ,we have got ISO9001 and SGS certificate .

2: What are the common types of tooth profiles for synchronous belt pulleys?

A: The most common tooth profiles for synchronous belt pulleys are the trapezoidal (or T-type) and curvilinear (or HTD-type) profiles. The tooth profile determines the pitch diameter, which affects the overall ratio of the gear drive.

3 .How long is the delivery?
A: Small orders usually takes 10-15 working days,big order usually 20-35 days, depending on orders quantity and whether are standard size.

 

Certification: ISO
Pulley Sizes: Type D
Manufacturing Process: Forging
Material: Stainless Steel
Surface Treatment: Electroplating
Application: Chemical Industry, Grain Transport, Mining Transport, Power Plant
Samples:
US$ 5/Piece
1 Piece(Min.Order)

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Request Sample

Customization:
Available

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Customized Request

synchronous pulley

How do synchronous pulleys contribute to the overall performance and longevity of mechanical systems?

Synchronous pulleys play a vital role in enhancing the overall performance and longevity of mechanical systems. Here’s a detailed explanation:

1. Precise Power Transmission: Synchronous pulleys, also known as timing pulleys, are designed to work in conjunction with synchronous belts. The teeth on the pulley and belt mesh together, providing positive engagement. This precise power transmission eliminates slip and ensures accurate motion control. By maintaining consistent speed and positioning, synchronous pulleys improve the overall performance of mechanical systems.

2. High Torque Transfer: Synchronous pulleys are capable of transmitting high levels of torque due to their toothed design. The teeth on the pulley and belt allow for a larger contact area compared to non-toothed pulley systems. This increased contact area enables synchronous pulleys to handle higher torque loads, making them suitable for heavy-duty applications. By efficiently transferring torque, synchronous pulleys enhance the power transmission capabilities of mechanical systems.

3. Reduced Slippage: Slip between the belt and pulley can lead to inefficiencies and inaccuracies in mechanical system operation. Synchronous pulleys, with their toothed profile, minimize slippage by providing positive engagement between the pulley and belt. This feature is particularly beneficial in applications that require precise motion control, such as CNC machines, robotics, or conveyor systems. By reducing slippage, synchronous pulleys improve the overall reliability and accuracy of mechanical systems.

4. Long Service Life: Synchronous pulleys and belts are designed for durability and long service life. The toothed profile of synchronous pulleys reduces wear and extends the lifespanof the pulley and belt compared to non-toothed alternatives. Additionally, the positive engagement between the pulley and belt eliminates the need for frequent tension adjustments, reducing wear and tear. The long service life of synchronous pulleys contributes to the longevity of mechanical systems and reduces maintenance requirements.

5. Minimal Maintenance: Synchronous pulleys require minimal maintenance compared to some other power transmission systems. The toothed design reduces the need for lubrication, eliminating the associated maintenance tasks such as oiling or greasing. Additionally, the positive engagement between the pulley and belt eliminates the need for frequent tension adjustments. The reduced maintenance requirements of synchronous pulleys enhance the overall longevity and reliability of mechanical systems.

6. Enhanced Efficiency: By providing precise power transmission, reducing slippage, and minimizing maintenance requirements, synchronous pulleys contribute to improved efficiency in mechanical systems. The accurate motion control and reduced energy losses result in higher operational efficiency and optimized performance.

Overall, synchronous pulleys contribute to the overall performance and longevity of mechanical systems through their precise power transmission, high torque transfer, reduced slippage, long service life, minimal maintenance requirements, and enhanced efficiency. These benefits make synchronous pulleys a preferred choice in various industries where reliable and efficient mechanical systems are essential.

synchronous pulley

Can synchronous pulleys be used in both industrial and automotive applications?

Yes, synchronous pulleys can be used in both industrial and automotive applications. Synchronous pulleys, also known as timing pulleys, are designed to work in conjunction with synchronous belts, commonly referred to as timing belts. These pulley and belt systems provide precise power transmission and synchronization of rotational motion, making them suitable for various applications where accurate timing and reliable power transmission are essential.

Industrial Applications:

In industrial settings, synchronous pulleys find extensive use in a wide range of applications. They are commonly employed in machinery and equipment that require precise motion control, such as:

  • Conveyor systems: Synchronous pulleys and belts are used to drive conveyor belts, ensuring smooth and synchronized movement of materials.
  • Machine tools: Synchronous pulleys are utilized in milling machines, lathes, and other machine tools to transmit power and control the rotational speed of spindles.
  • Packaging machinery: Synchronous pulleys play a crucial role in packaging equipment, including form-fill-seal machines, labeling machines, and wrapping machines.
  • Printing machinery: Synchronous pulleys enable accurate paper feeding and precise registration in printing presses and other printing equipment.
  • Textile machinery: Synchronous pulleys are utilized in textile machinery for controlling the movement of yarns, threads, and fabrics.
  • Automation systems: Synchronous pulleys are essential components in various automated systems, including robotics, assembly lines, and CNC machines.

Automotive Applications:

In the automotive industry, synchronous pulleys and timing belts are widely used for engine and accessory drive systems. These systems synchronize the rotation of the crankshaft, camshaft(s), and other engine components, ensuring precise valve timing and efficient power delivery. Some specific automotive applications of synchronous pulleys include:

  • Timing belt drive systems: Synchronous pulleys and timing belts are commonly used in the engine’s timing system to control the opening and closing of the engine’s valves.
  • Accessory drive systems: Synchronous pulleys can be found in accessory drive systems, driving components such as water pumps, power steering pumps, alternators, and air conditioning compressors.
  • Distributor drive systems: In older ignition systems, synchronous pulleys were used to drive the distributor, controlling the timing of spark generation in the engine.

It’s important to note that while synchronous pulleys can be used in both industrial and automotive applications, the specific design and specifications of the pulleys may vary depending on the requirements of the application. Factors such as load capacity, speed, torque, and environmental conditions need to be considered when selecting synchronous pulleys for a particular application.

Overall, synchronous pulleys offer precise and reliable power transmission, making them suitable for a wide range of industrial and automotive applications where accurate timing and synchronization are essential.

synchronous pulley

What types of belts or timing belts are typically used with synchronous pulleys?

When it comes to synchronous pulleys, they are typically used in conjunction with specific types of belts known as timing belts or synchronous belts. These belts are designed to have teeth that interlock with the teeth on the synchronous pulleys, creating a positive engagement and allowing for precise timing and power transmission. Here are some of the commonly used types of belts or timing belts with synchronous pulleys:

1. Rubber Timing Belts:

Rubber timing belts are widely used in conjunction with synchronous pulleys. They are made of a durable rubber material with embedded teeth made of materials such as fiberglass or steel. Rubber timing belts offer excellent flexibility, high tooth engagement, and resistance to wear and fatigue. They are commonly used in various applications, including automotive engines, industrial machinery, and conveyor systems.

2. Polyurethane Timing Belts:

Polyurethane timing belts are another popular choice for synchronous pulley systems. These belts are constructed from a polyurethane material with embedded steel or Kevlar cords for added strength and stability. Polyurethane timing belts provide excellent resistance to chemicals, oils, and abrasion. They are commonly used in applications that require high precision, such as robotics, printing machinery, and medical equipment.

3. Steel Timing Belts:

Steel timing belts are often used in heavy-duty applications that require high strength and load-bearing capacity. These belts consist of steel plates or links that are connected by steel rods or pins. Steel timing belts offer exceptional durability, resistance to high temperatures, and high torque transmission capabilities. They are commonly employed in industries such as mining, metalworking, and heavy machinery.

4. Fiberglass Timing Belts:

Fiberglass timing belts are lightweight and offer excellent tensile strength. They are constructed with a fiberglass core that is coated with materials such as neoprene or polyurethane. Fiberglass timing belts are known for their dimensional stability, low stretch, and resistance to moisture and chemicals. They are commonly used in applications that require precise positioning and synchronization, such as CNC machines, robotics, and laboratory equipment.

5. Double-Sided Timing Belts:

Double-sided timing belts have teeth on both sides, allowing for engagement with synchronous pulleys on either side of the belt. These belts are often used in applications where bidirectional power transmission or synchronization is required. Double-sided timing belts are commonly found in printing machinery, packaging equipment, and dual-axis systems.

6. Specialty Timing Belts:

In addition to the standard timing belts mentioned above, there are various specialty timing belts available for specific applications. These include belts with special coatings for added grip or reduced noise, belts with custom profiles or pitches, and belts designed for specific industries such as food processing or cleanroom environments. Specialty timing belts are tailored to meet specific requirements and provide optimal performance in specialized applications.

It’s important to note that the selection of the appropriate belt for a synchronous pulley system depends on factors such as the application requirements, load capacity, speed, environmental conditions, and desired level of precision. Consulting the manufacturer’s guidelines and specifications is crucial to ensure the proper selection and compatibility of the belt with the synchronous pulleys.

In summary, synchronous pulleys are typically used with timing belts or synchronous belts, including rubber timing belts, polyurethane timing belts, steel timing belts, fiberglass timing belts, double-sided timing belts, and specialty timing belts. Each type of belt offers specific characteristics and is chosen based on the application’s requirements for precise timing, power transmission, durability, and environmental conditions.

China Standard Metal Iron Stainless Steel Timing Belt Pulley/ Synchronous Belt Pulley for Packaging Machine   with Great quality China Standard Metal Iron Stainless Steel Timing Belt Pulley/ Synchronous Belt Pulley for Packaging Machine   with Great quality
editor by CX

2023-11-16

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