China Standard Fly Wheel/Slot Wheel, Motor Wheel and Pulley for Shanghai Shanbao PE Jaw Crushers pulley design

Product Description

Product Name:
Fly Wheel for Shanbao Jaw Crushers

Material Capacity:
US: ASTM A128/A532
Australia: AS2074 H1A/-H1B
British: BS 3100/ BS4844
German: GX 130 MnCr
South Africa: SABS 407 Type 1 & 2
Japan: SCMnH11
China: GB/T 5680-2571
Supported by a wide range of alloys
Austenitic manganese steels 13%MN, 18%MN, 22%MN, MN13CR2, MN18CR2, MN22CR2 MN13CRMO, MN18CRMO, MN22CRMO
High chromium white cast irons Chrome 15%, Chrome 25%, Chrome 30%
Alloy steels Various grades (SWB Germany)

Applications:
Widely used in mining industry, Quarrying & Aggregate, metallurgical industry, construction industry, chemical industry and silicate industry for crushing hard and medium hard ore and rock, such as iron ore, limestone, copper ore, sandstone, quartz and so on.

Design and Development Capabilities:
With professional designers and efficient mould making, we can correctly and quickly implement new product development.
Our company trained a group of professional designers, who have gotten long term training in Our company; besides professional skills,we think highly of complementary relationships on the job,and built teamwork,enabled personal experience and collective CZPT to be brought into play or productively. As a result,we can cooperate with customers,swiftly understand and work with them,also gain the trust of painters.

Brand:
We could supply most of the Sandvik, Telsmith, Mccloskey, Trio, Symons, CZPT crusher’s manganese parts and support customer’s drawings.

Manufacturing Process:

  1. Pattern inspection   >   2.film   >  3.coating   >   4.drying   >   5.moldering   >   6.cavity inspection    >   7. combine up and lower fask   >   8.vacuum

Testing:
Provide Metallographic, machinery performance, hardness, ultrasonic inspection, coloring flaw testing, ultrasonic flaw testing.

Main Material Component and can also customized:

Material C Mn Si Cr P S
ZGMn13Cr2 C: 1.0-1.3 Mn:11-14 Si: 0.3-0.6 Cr: 1.7-2.4 P:≤0.05 S: ≤0.03
ZGMn13Cr2 C: 1.1-1.4 Mn:17-20 Si: 0.3-0.6 Cr: 1.7-2.4 P:≤0.05 S: ≤0.03
ZGMn13Cr2 C: 1.1-1.4 Mn:20-24 Si: 0.3-0.6 Cr: 1.7-2.4 P:≤0.05 S: ≤0.03

List of available Parts of STEN:

ME SANDVIK Telsmith Mccloskey Terex PE
HP200 C3054 CH430 C12+ 38 C38 1000 PE250*400
HP300 C80 CH660 JM907 44 C40 C-1540 PE400*600
HP350 C96 CH870 JM1108 52 C44 C-1550 PE500*750
HP400 C100 CS430 JM1312 57 C50 J1160 PE600*900
HP500 C106 CS440 JM1513 68 J40 J1170 PE750*1060
HP4 C110 H3800 J1107 38*58 J44 1175 PE870*1060
HP5 C120 H4800 CJ211 4448 J45 JW42 PE1200*1500
GP200 C125 H6800 CJ411 5060     PE1400*1800
GP500 C140 H7800 CJ613       PEX250*750
GP550 C150 H8800 CJ815       PEX250*1000
GP11F C160 S2800 JM1208       PEX250*1200
GP100   S3800 JM1511       PEX350*700
GP200   S4800         PEX300*1300
GP300   S6800          

About Us:

Our Products:

Our Service:

  1. Replace a new product for free or full money back for any breakage caused by any quality problems.
  2. With spare parts in stock for short delivery time.
  3. Customized with your drawings.
  4. Prompt reply for your message and email.

Certification: CE, ISO 9001:2000, ISO 9001:2008
Standard: GB, ASTM
Surface Treatment: Spray-Paint
Manufacturing Process: Casting
Material: Ht150 Ht200 Cast Steel
Use: Ore Mining
Customization:
Available

|

Customized Request

pulley

Three basic types of pulleys, their applications and ideal mechanical advantages

There are three basic types of pulleys: movable, fixed and compound. Each has its advantages and disadvantages, and you should be able to judge which type is best for your needs by looking at the table below. Once you have mastered the different types of pulleys, you can choose the right pulley for your next project. Now that you have mastered the three basic types, it is time to understand their applications and ideal mechanical advantages.

describe

The stress characteristics of a pulley depend on its size and construction. These stresses are derived by comparing the stress characteristics of different pulley designs. Stress criteria include static and fatigue strength analyses and specify maximum stress ranges. Stresses are calculated in a 3D stress field, including radial, tangential and axial stresses. The stress characteristics of pulleys are critical to the design and manufacture of industrial machines.
The principal stresses on the pulley shell are distributed in the tangential and hoop directions, close to the centerline of the pulley. If the pulley has a wide face, the axial stress occurring near the shell/disk junction can be large. The stress distribution was determined using British Standard BS5400 Part 10: Stresses at the shell and end disc connections for infinite fatigue life.
Another type of composite is a pulley with a belt section. Such structures are well known in the art. The corresponding help chapters for these elements contain detailed descriptions of the internal structure of these components. Chamfers between pulleys can also be defined using multiple tapers, with a smaller taper extending from midpoint 44 to large diameter 42. Additionally, the pulley can have multiple taper angles, and as the pulley moves away, the taper angle is from the center.

type

A pulley system uses a rope to move the object and one side of the rope to lift the load. The load is attached to one end of the pulley, while the other end can move freely in space. The force applied to the free end of the rope pulls the load up or down. Because of this, the mechanical advantage of the movable pulley is two to one. The greater the force applied to the free end of the rope, the greater the amount of movement achieved.
There are three common types of pulleys. The cast-iron variety has a rim at the front and a hub at the back. The arms of the pulley can be straight or curved. When the arms contract and yield instead of breaking, they are in tension. The top of the pulley centers the belt in motion and is available in widths ranging from 9mm to 300mm.
The rope, hub and axle are mounted on the pulley. They are common and versatile mechanical devices that make it easier to move or lift objects. Some pulleys change the direction of the force. Others change the magnitude. All types of pulleys can be used for a variety of different applications. Here are some examples. If you’re not sure which type to choose, you can find more resources online.
pulley

application

The applications for pulleys are almost limitless. This simple machine turns complex tasks into simple ones. They consist of a rope or chain wrapped around a wheel or axle. Using ropes, one can lift heavy objects without the enormous physical exertion of traditional lifting equipment. Some pulleys are equipped with rollers, which greatly magnifies the lifting force.
When used properly, the pulley system can change the direction of the applied force. It provides a mechanical advantage and allows the operator to remain separate from heavy objects. They are also inexpensive, easy to assemble, and require little lubrication after installation. Also, once installed, the pulley system requires little maintenance. They can even be used effortlessly. Despite having many moving parts, pulley systems do not require lubrication, making them a cost-effective alternative to mechanical lifts.
Pulleys are used in many applications including adjustable clotheslines in different machines, kitchen drawers and motor pulleys. Commercial users of pulley systems include cranes. These machines use a pulley system to lift and place heavy objects. They are also used by high-rise building washing companies. They can easily move a building without compromising its structural integrity. As a result, many industries rely on technology to make elevators easier.

Ideal mechanical advantage

The ideal mechanical advantage of a pulley system is the result of rope tension. The load is pulled to the center of the pulley, but the force is evenly distributed over the cable. Two pulleys will provide the mechanical advantage of two pulleys. The total energy used will remain the same. If multiple pulleys are used, friction between pulleys and pulleys reduces the return of energy.
Lever-based machines are simple devices that can work. These include levers, wheels and axles, screws, wedges and ramps. Their ability to work depends on their efficiency and mechanical superiority. The ideal mechanical advantage assumes perfect efficiency, while the actual mechanical advantage takes friction into account. The distance traveled by the load and the force applied are also factors in determining the ideal mechanical advantage of the pulley.
A simple pulley system has an MA of two. The weight attached to one end of the rope is called FA. Force FE and load FL are connected to the other end of the rope. The distance that the lifter pulls the rope must be twice or half the force required to lift the weight. The same goes for side-by-side pulley systems.

Materials used in manufacturing

While aluminum and plastic are the most common materials for making pulleys, there are other materials to choose from for your timing pulleys. Despite their different physical properties, they all offer similar benefits. Aluminum is dense and corrosion-resistant, and plastic is lightweight and durable. Stainless steel is resistant to stains and rust, but is expensive to maintain. For this reason, aluminum is a popular choice for heavy duty pulleys.
Metal can also be used to make pulleys. Aluminum pulleys are lightweight and strong, while other materials are not as durable. CZPT produces aluminium pulleys, but can also produce other materials or special finishes. The list below is just representative of some common materials and finishes. Many different materials are used, so you should discuss the best options for your application with your engineer.
Metals such as steel and aluminum are commonly used to make pulleys. These materials are relatively light and have a low coefficient of friction. Steel pulleys are also more durable than aluminum pulleys. For heavier applications, steel and aluminum are preferred, but consider weight limitations when selecting materials. For example, metal pulleys can be used in electric motors to transmit belt motion.
pulley

cost

Replacing a tensioner in a car’s engine can cost anywhere from $90 to $300, depending on the make and model of the car. Cost can also be affected by the complexity of the pulley system and how many pulleys are required. Replacement costs may also increase depending on the severity of the damage. The cost of replacing pulleys also varies from car to car, as different manufacturers use different engines and drivetrains.
Induction motors have been an industrial workhorse for 130 years, but their cost is growing. As energy costs rise and the cost of ownership increases, these motors will only get more expensive. New technologies are now available to increase efficiency, reduce costs and improve safety standards.
The average job cost to replace an idler varies from $125 to $321, including labor. Parts and labor to replace a car pulley can range from $30 to $178. Labor and parts can cost an additional $10 to $40, depending on the make and model of the car. But the labor is worth the money because these pulleys are a critical part of a car’s engine.

China Standard Fly Wheel/Slot Wheel, Motor Wheel and Pulley for Shanghai Shanbao PE Jaw Crushers   pulley design	China Standard Fly Wheel/Slot Wheel, Motor Wheel and Pulley for Shanghai Shanbao PE Jaw Crushers   pulley design
editor by CX

2023-07-13

Recent Posts