China Hot selling Wholesale Price Synchronous Timing Belt Drive Pulley for Medical Equipment crankshaft pulley

Product Description

Wholesale Price Synchronous Timing Belt Drive Pulley for Medical Equipment

Synchronous belt pulley transmission is composed of an annular belt with equidistant teeth on the inner peripheral surface and a belt pulley with corresponding teeth. During operation, the belt teeth mesh with the tooth slots of the belt pulley to transmit motion and power. It is a new belt transmission that integrates the respective advantages of belt transmission, chain transmission and gear transmission.

Product Parameters

Product standard timing belt pulley & idler pulley
Customized OEM, drawings or samples customized
Teeth type Normal Torque Drive Type:MXL,XL,L,H,XH,XXH
High Torque Drive Type:S2M,S3M,S5M,S8M,HTD2M,HTD3M,HTD5M,HTD8M,P2M,P3M,P5M,P8M
High Precision Position Drive Type:2GT,3GT,5GT,8YU
Light Load Drive Type:T5,T10,T20
Heavy Load Drive Type:AT5,AT10,AT20
Basic shape Type A,Type B,Type D,Type E,Type F,Type K
Adaption Adapt to 1/4 inch,5/16 inch,1/2 inch, 3/8inch, 2/25inch, 1/5inch belt
surface treatment Natural color anodizing,Black anodizing,Hard anodizing,Ni-plating,Blackening
Material 6061(aluminum),S45C(45# steel),SUS304(Stainless steel)
Bore Pilot bore, Taper bore and Customized bore.
Tolerance Control Outer diameter ±0.005mm   Length dimension ±0.05mm
Standard DIN, ISO/GB, AGMA, JIS
Teeth Accuracy DIN Class 4, ISO/GB Classs 4, AGMA Class 13, JIS Class 0
Weight Max 15Tons
testing equipment projecting apparatus,salt spray test,durometer,and coating thickness tester,2D projector
producing  equipment CNC machine,automatic lathe machine,stamping machine,CNC milling machine,rolling machine,lasering,tag grinding machine etc.
Machining Process Gear Hobbing, Gear Milling, Gear Shaping, Gear Broaching,Gear Shaving, Gear Grinding and Gear Lapping
Application industry Robot industry,Medical industry,Making machine industry,Automation industry,3C industry equipment,Packaging industry,UAV industry,New energy industry.

Packaging & Shipping

FAQ

Main markets Southeast Asia, North America, Eastern Europe, Mid-East, West Europe
How to order *You send us drawing or sample
*We carry through project assessment
*We give you our design for your confirmation
*We make the sample and send it to you after you confirmed our design
*You confirm the sample then place an order and pay us 30% deposit
*We start producing
*When the goods is done,you pay us the balance after you confirmed pictures or tracking numbers
*Trade is done,thank you!!

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Certification: CE, ISO
Pulley Sizes: K
Manufacturing Process: Machine Work
Material: Alloy
Surface Treatment: Polishing
Application: Chemical Industry, Grain Transport, Mining Transport, Power Plant, Machinery Parts
Samples:
US$ 8/Piece
1 Piece(Min.Order)

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Customization:
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synchronous pulley

What are some real-world examples of synchronous pulley applications in various industries?

Synchronous pulleys find applications in a wide range of industries where precise timing, accurate motion control, and reliable power transmission are essential. Here are some real-world examples of synchronous pulley applications in various industries:

  • Automotive Industry: Synchronous pulleys are used in automotive engines to drive various components, such as the camshaft, alternator, water pump, and power steering pump. The precise timing provided by synchronous pulleys ensures proper engine performance and efficiency.
  • Food Processing Industry: In food processing plants, synchronous pulleys are utilized in conveyor systems to transport and position food products accurately. They are also used in packaging machinery for consistent and synchronized movement of packaging materials.
  • Printing Industry: Synchronous pulleys play a crucial role in printing presses where precise paper feeding, registration, and ink transfer are required. They ensure accurate synchronization between different components of the printing machine, resulting in high-quality printed materials.
  • Textile Industry: Synchronous pulleys are used in textile machinery for controlling the movement of fabrics during various processes, such as weaving, knitting, and dyeing. They help maintain proper tension and synchronization between different sections of the textile machine.
  • Material Handling Industry: Synchronous pulleys are employed in conveyor systems used in warehouses, distribution centers, and airports for efficient movement of goods. They ensure synchronized and reliable power transmission, enabling smooth and precise handling of materials.
  • Medical Equipment: Synchronous pulleys are utilized in medical devices and equipment such as diagnostic machines, surgical robots, and imaging systems. They enable precise motion control and synchronization, essential for accurate medical procedures and diagnosis.
  • Aerospace Industry: Synchronous pulleys find applications in aerospace systems, including aircraft engines and control systems. They are used for driving auxiliary components, controlling flight surfaces, and ensuring precise synchronization in critical aircraft operations.
  • Industrial Automation: In various automated manufacturing processes, synchronous pulleys are utilized to drive and control robotic arms, assembly lines, and other automated machinery. They enable precise motion control and synchronization, improving productivity and accuracy.

These are just a few examples of how synchronous pulleys are used in different industries. The versatility and reliability of synchronous pulleys make them an important component in numerous applications where accurate motion control and synchronization are required.

synchronous pulley

What role do synchronous pulleys play in maintaining constant speed and synchronization?

Synchronous pulleys play a crucial role in maintaining constant speed and synchronization in various mechanical systems. By working in conjunction with synchronous belts, these pulleys ensure that rotational motion is accurately transferred from the driving component to the driven component while maintaining precise timing. Here’s an in-depth look at the role synchronous pulleys play in maintaining constant speed and synchronization:

1. Timing and Synchronization:

Synchronous pulleys are specifically designed with teeth or grooves that interlock with the teeth on the synchronous belt. This toothed engagement creates a positive drive system, ensuring precise timing and synchronization between the pulleys and the belt. The teeth on the pulleys fit into the corresponding gaps on the belt, establishing a reliable connection that prevents slippage and maintains accurate motion control. This synchronized operation is essential for applications where multiple components need to move in perfect coordination, such as in robotics, printing presses, or automated assembly lines.

2. Constant Speed Ratio:

Synchronous pulleys and belts work together to maintain a constant speed ratio between the driving and driven components. The teeth on the pulleys and the corresponding teeth on the belt ensure a fixed number of teeth engaged at any given time. This fixed engagement ratio determines the speed ratio between the pulleys, resulting in a consistent rotational speed for the driven component relative to the driving component. This constant speed ratio is essential in applications where precise speed control is required, such as in conveyors, machine tools, or packaging equipment.

3. Elimination of Slippage:

One of the key advantages of using synchronous pulleys is the elimination of slippage. The toothed engagement between the pulleys and the belt provides a positive drive system, preventing any relative motion or slipping between the components. This eliminates the potential for speed variations or loss of synchronization that can occur with other drive systems, such as friction-based belts or pulleys. The absence of slippage ensures that the driven component maintains a constant speed and remains synchronized with the driving component, contributing to reliable and accurate operation.

4. Backlash Reduction:

Synchronous pulleys help reduce backlash, which is the play or clearance between mating components. Backlash can introduce inaccuracies and delays in motion control systems, leading to diminished speed control and synchronization. The toothed design of synchronous pulleys minimizes backlash by providing a positive engagement between the pulleys and the belt. This positive engagement ensures that there is minimal or no play between the teeth, resulting in precise and immediate transfer of motion without any lag or delay. By reducing backlash, synchronous pulleys contribute to maintaining constant speed and synchronization in the system.

5. High Torque Transmission:

Synchronous pulleys are capable of transmitting high torque loads between the driving and driven components. The toothed engagement, along with the increased surface area of contact between the pulleys and the belt, enables efficient power transmission even under heavy loads. This high torque transmission capability ensures that the system can maintain constant speed and synchronization even when subjected to significant forces or torque fluctuations. It is particularly important in applications that require reliable and precise motion control, such as in industrial machinery or automotive systems.

6. Maintenance of Speed and Timing Accuracy:

By providing a positive drive system with precise timing and synchronization, synchronous pulleys help maintain speed and timing accuracy over extended periods of operation. The toothed engagement between the pulleys and the belt ensures that the system remains in sync and operates at the desired speed without significant deviations. This accuracy is maintained even under varying loads, environmental conditions, or changes in operating parameters. The consistent speed and timing accuracy provided by synchronous pulleys contribute to the overall efficiency, reliability, and performance of the mechanical system.

In summary, synchronous pulleys play a vital role in maintaining constant speed and synchronization in mechanical systems. They ensure precise timing and synchronization between the driving and driven components, eliminate slippage, reduce backlash, enable high torque transmission, and help maintain speed and timing accuracy. By providing a reliable and efficient power transmission solution, synchronous pulleys contribute to the smooth and accurate operation of various applications, ranging from robotics and automation to industrial machinery and automotive systems.

synchronous pulley

Can you explain the key components and design features of a synchronous pulley?

A synchronous pulley, also known as a timing pulley, consists of several key components and design features that enable its precise motion control and synchronization capabilities. Understanding these components and features is essential for comprehending the functionality and applications of synchronous pulleys. Here’s a detailed explanation of the key components and design features of a synchronous pulley:

1. Pulley Body:

The pulley body is the main component of a synchronous pulley. It is typically a cylindrical or disc-shaped structure with a central bore through which a shaft or axle passes. The pulley body provides the structural integrity and support for the pulley assembly.

2. Teeth or Grooves:

The teeth or grooves on the circumference of a synchronous pulley are the defining feature that sets it apart from other pulley types. These teeth are designed to precisely engage with the corresponding teeth on the synchronous belt. The teeth can have various profiles, such as trapezoidal, curvilinear, or modified curvilinear, depending on the specific belt design.

3. Tooth Profile:

The tooth profile refers to the shape and geometry of the teeth on the synchronous pulley. It is carefully designed to match the tooth profile of the synchronous belt, ensuring a positive engagement between the pulley and the belt. The tooth profile plays a crucial role in maintaining synchronization and preventing slippage between the pulley and the belt during operation.

4. Tooth Pitch:

The tooth pitch refers to the distance between adjacent teeth on the synchronous pulley. It is an important design parameter that determines the pitch diameter and the pitch length of the synchronous belt. The tooth pitch must match the corresponding pitch of the synchronous belt to ensure proper engagement and synchronization between the pulley and the belt.

5. Pitch Diameter:

The pitch diameter is the effective diameter of the synchronous pulley, calculated based on the tooth pitch and the number of teeth on the pulley. It represents the average diameter at which the synchronous belt engages the pulley. The pitch diameter affects the speed ratio and torque transmission characteristics of the pulley system.

6. Number of Teeth:

The number of teeth on a synchronous pulley determines its size and the speed ratio in relation to other pulleys or components in the system. The number of teeth is carefully selected to achieve the desired motion control and synchronization requirements. Pulleys with more teeth provide finer motion control but may require larger pulley diameters.

7. Material Selection:

Synchronous pulleys are commonly made from materials such as steel, aluminum, or plastic. The choice of material depends on factors such as load capacity, operating conditions, and cost considerations. Steel pulleys offer high strength and durability, making them suitable for heavy-duty applications. Aluminum pulleys are lightweight and corrosion-resistant, while plastic pulleys are often used in low-load or non-metallic environments.

8. Flanges and Hubs:

Synchronous pulleys may feature flanges or hubs on one or both sides of the pulley body. Flanges are raised edges that help keep the synchronous belt aligned and prevent it from sliding off the pulley during operation. Hubs are extended sections that allow for secure attachment to a shaft or axle, ensuring the pulley remains fixed in its position.

9. Surface Finish:

The surface finish of a synchronous pulley is typically smooth and free from burrs or rough edges. A smooth surface finish reduces friction and wear between the pulley and the synchronous belt, promoting efficient power transmission and prolonging the lifespan of the system.

10. Keyways and Set Screws:

In some synchronous pulley designs, keyways and set screws are incorporated to provide additional securement and alignment. Keyways are slots or grooves machined into the pulley bore that match with corresponding key or spline on the shaft, preventing rotational slippage. Set screws are threaded fasteners that can be tightened against the shaft to further secure the pulley in place.

In summary, the key components and design features of a synchronous pulley include the pulley body, teeth or grooves, tooth profile, tooth pitch, pitch diameter, number of teeth, material selection, flanges and hubs, surface finish, and optional keyways and set screws. These components and features work together to enable precise motion control, synchronization, and power transmission in mechanical systems that utilize synchronous pulleys.

Can you explain the key components and design features of a synchronous pulley?

A synchronous pulley, also known as a timing pulley, consists of several key components and design features that enable its precise motion control and synchronization capabilities. Understanding these components and features is essential for comprehending the functionality and applications of synchronous pulleys. Here’s a detailed explanation of the key components and design features of a synchronous pulley:

1. Pulley Body:

The pulley body is the main component of a synchronous pulley. It is typically a cylindrical or disc-shaped structure with a central bore through which a shaft or axle passes. The pulley body provides the structural integrity and support for the pulley assembly.

2. Teeth or Grooves:

The teeth or grooves on the circumference of a synchronous pulley are the defining feature that sets it apart from other pulley types. These teeth are designed to precisely engage with the corresponding teeth on the synchronous belt. The teeth can have various profiles, such as trapezoidal, curvilinear, or modified curvilinear, depending on the specific belt design.

3. Tooth Profile:

The tooth profile refers to the shape and geometry of the teeth on the synchronous pulley. It is carefully designed to match the tooth profile of the synchronous belt, ensuring a positive engagement between the pulley and the belt. The tooth profile plays a crucial role in maintaining synchronization and preventing slippage between the pulley and the belt during operation.

4. Tooth Pitch:

The tooth pitch refers to the distance between adjacent teeth on the synchronous pulley. It is an important design parameter that determines the pitch diameter and the pitch length of the synchronous belt. The tooth pitch must match the corresponding pitch of the synchronous belt to ensure proper engagement and synchronization between the pulley and the belt.

5. Pitch Diameter:

The pitch diameter is the effective diameter of the synchronous pulley, calculated based on the tooth pitch and the number of teeth on the pulley. It represents the average diameter at which the synchronous belt engages the pulley. The pitch diameter affects the speed ratio and torque transmission characteristics of the pulley system.

6. Number of Teeth:

The number of teeth on a synchronous pulley determines its size and the speed ratio in relation to other pulleys or components in the system. The number of teeth is carefully selected to achieve the desired motion control and synchronization requirements. Pulleys with more teeth provide finer motion control but may require larger pulley diameters.

7. Material Selection:

Synchronous pulleys are commonly made from materials such as steel, aluminum, or plastic. The choice of material depends on factors such as load capacity, operating conditions, and cost considerations. Steel pulleys offer high strength and durability, making them suitable for heavy-duty applications. Aluminum pulleys are lightweight and corrosion-resistant, while plastic pulleys are often used in low-load or non-metallic environments.

8. Flanges and Hubs:

Synchronous pulleys may feature flanges or hubs on one or both sides of the pulley body. Flanges are raised edges that help keep the synchronous belt aligned and prevent it from sliding off the pulley during operation. Hubs are extended sections that allow for secure attachment to a shaft or axle, ensuring the pulley remains fixed in its position.

9. Surface Finish:

The surface finish of a synchronous pulley is typically smooth and free from burrs or rough edges. A smooth surface finish reduces friction and wear between the pulley and the synchronous belt, promoting efficient power transmission and prolonging the lifespan of the system.

10. Keyways and Set Screws:

In some synchronous pulley designs, keyways and set screws are incorporated to provide additional securement and alignment. Keyways are slots or grooves machined into the pulley bore that match with corresponding key or spline on the shaft, preventing rotational slippage. Set screws are threaded fasteners that can be tightened against the shaft to further secure the pulley in place.

In summary, the key components and design features of a synchronous pulley include the pulley body, teeth or grooves, tooth profile, tooth pitch, pitch diameter, number of teeth, material selection, flanges and hubs, surface finish, and optional keyways and set screws. These components and features work together to enable precise motion control, synchronization, and power transmission in mechanical systems that utilize synchronous pulleys.

China Hot selling Wholesale Price Synchronous Timing Belt Drive Pulley for Medical Equipment   crankshaft pulley	China Hot selling Wholesale Price Synchronous Timing Belt Drive Pulley for Medical Equipment   crankshaft pulley
editor by CX

2024-04-17

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