China Good quality China Manufacturer OEM Timing Pulley Synchronous Wheel pulley design

Product Description

>> If you receive quality problems with the product, please contact us in time and handle it properly for you.

>> You need to provide teeth profile, teeth quantity, belt width, bore diameter, quantity and type. Please send us drawings to get our best quotation.Thanks
 

Product name Belt pulley / Timing pulley
Teeth profile Arc toothed HTD3M, HTD5M, HTD8M, HTD14M, HTD20M, Gt2,  Gt3, Gt5
Arc Gt toothed Gt2,Gt3,Gt5
Trapezoidal toothed MXL, XXL, XL, L, H, XH, XXH
T-toothed T2.5, T5, T10, T20
AT-toothed AT3,AT5,AT10,AT20
S-toothed S2M, S3M, S4.5M, S5M, S8M, S14M
Parabolic-toothed P2M, P3M, P5M, P8M, P14M
Y-toothed G2M, G3M, G5M, Y8M
Teeth Quantity 10-150 teeth or customized
Inner Bore 2-200mm H7 precision or customized
materials Carbon steel, aluminum alloy frequently used, brass and cast iron available.
Surface treatment Anodize, Black Oxide, Phosphate and Galvanization.
Specification OEM serice, strictly according drawing and samples
Application Machining, Mining Accessories, Machinery Accessoried, Truck Parts, Auto Parts, Industrial Parts, etc

 

     FEATURE#1
      – Accurate transmission
      – Balance
      – Low noise
      – No slip
     FEATURE#2
      – Multi-axis transmission
      – Oil resistant
      – Moisture proof
      – No lubication required
     FEATURE#3
      – Safety & Eco-friendly
      – Wide range of applications
      – Support customization

HangZhou CHINAMFG Rubber & Plastic Co.,Ltd  
Established in 2008, Is a Specializing in the production of agricultural/industrial machinery parts, currently producing timing belts, conveyor belts, crawlers, synchronous wheels, gears, bearings, engines and other spare parts. Our products are SGS, RoHS, M1 and UL certified,Our factory is located in Zhangting Industrial Zone, Xihu (West Lake) Dis., HangZhou, which is only 50 kilometers away from the famous HangZhou Port (Harbor). covers an area of 9,000 square meters, with 6,000 square meters’ standard workshops and world-class equipment, we have exported our products to many international markets including the UK, Southeast Asia, France, Australia, Canada, etc.Please feel free to contact us for more information.

====================================  FAQ ======================================

1) Q: I haven’t done business with you before, how can i trust your company? 
A: Our company are made-in-china CHINAMFG supplier and passed Field certification by made-in-china. What’s more,we’ve got authority certificates for ISO9001.

2) Q: How is quality ensured?
A:  All our processes strictly adhere to ISO9001:2008 procedures, we have strict quality control from producing to delivery,100% inspection by professional testing centre. Small samples could be provided to you for testing.

3) Q: Can i get 1 or more samples?
A: Yes, sample orders welcomed. 

4) Q: Do you give any discounts?
A: Yes, we’ll surely try my best to help you get the best price and best service at the same time.

5) Q: How to Custom-made(OEM/ODM)?
A: Please send you product drawings or samples to us if you have, and we can custom-made as you requirements.We will also provide professional advices of the products to make the design to be maximize the performance.

Certification: CE, ISO
Manufacturing Process: Hobbing
Material: C45#Steel,Brass,Aluminum, POM
Surface Treatment: Baking Paint
Application: Chemical Industry, Grain Transport, Mining Transport, Power Plant, Industrial Agricultural Machinery  
Customize: Logo,Color,Size
Samples:
US$ 30/Piece
1 Piece(Min.Order)

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Request Sample

Customization:
Available

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Customized Request

synchronous pulley

How do you select the right synchronous pulley configuration for a specific task?

When selecting the right synchronous pulley configuration for a specific task, several factors need to be considered. Here are the key steps involved in the selection process:

  1. Determine the Application Requirements: Start by clearly defining the requirements of the task. Consider factors such as the desired speed, torque, power transmission capacity, and any specific motion control or synchronization needs. Also, identify any environmental conditions or constraints that may impact the pulley’s performance.
  2. Calculate the Drive Ratio: Determine the required drive ratio between the driving and driven pulleys. The drive ratio is calculated by dividing the driven pulley’s pitch diameter by the driving pulley’s pitch diameter. The drive ratio directly affects the speed and torque transmission between the pulleys.
  3. Choose the Belt Type: Select the appropriate synchronous belt type based on the application requirements. Synchronous belts are available in various materials, profiles, and sizes, each offering different performance characteristics. Consider factors such as load capacity, wear resistance, flexibility, and chemical resistance when choosing the belt type.
  4. Calculate the Belt Length: Calculate the required belt length based on the distance between the driving and driven pulleys, considering the desired center-to-center distance and the pulley diameters. The belt length should be selected to ensure proper tensioning and avoid excessive belt stretch or slack.
  5. Determine the Number of Teeth: Determine the number of teeth for both the driving and driven pulleys. The number ofteeth affects the pulley’s pitch diameter and the drive ratio. Use the desired drive ratio and the pitch diameter formula to calculate the number of teeth required for each pulley.
  6. Consider Pulley Profile and Width: Choose the appropriate pulley profile and width based on the selected belt type and the application requirements. The pulley profile should match the synchronous belt’s tooth profile for optimal meshing and power transmission. The pulley width should be sufficient to support the belt and prevent lateral movement.
  7. Verify Alignment and Tensioning: Ensure proper alignment between the driving and driven pulleys to minimize belt wear and misalignment-related issues. Additionally, proper tensioning of the synchronous belt is crucial for efficient power transmission and avoiding belt slippage. Follow the manufacturer’s guidelines for belt tensioning.
  8. Consider Ancillary Components: Take into account any additional components required for the specific task, such as tensioners, idlers, or guides. These components help maintain proper belt tension, minimize vibration, and improve overall system performance and reliability.

By following these steps and considering the application requirements, belt type, pulley design, and other relevant factors, you can select the right synchronous pulley configuration for a specific task. It is recommended to consult with pulley and belt manufacturers or industry experts for guidance and to ensure optimal selection and performance.

synchronous pulley

How do synchronous pulleys contribute to the precision and accuracy of mechanical systems?

Synchronous pulleys play a crucial role in enhancing the precision and accuracy of mechanical systems. Their unique design and operation offer several benefits that contribute to the overall performance of these systems. Here are the ways synchronous pulleys contribute to precision and accuracy:

  • Precise Timing and Synchronization: Synchronous pulleys are specifically designed to work in conjunction with synchronous belts, which have evenly spaced teeth. This toothed design allows for precise engagement between the pulley and the belt, ensuring accurate timing and synchronization of rotational motion. The teeth on the belt fit into the corresponding grooves on the pulley, creating a positive engagement that eliminates slippage and maintains precise motion control. This precise timing and synchronization are essential in applications where accurate positioning and coordination of components are required.
  • Consistent Speed Ratio: The teeth on synchronous pulleys and belts create a constant speed ratio between the driving and driven pulleys. This means that for every revolution of the driving pulley, the driven pulley rotates at a specific and consistent speed. This feature is particularly important in systems where maintaining a constant speed and accurate speed control is crucial, such as in precision machinery, robotics, and automated systems. The consistent speed ratio provided by synchronous pulleys ensures reliable and accurate operation of these systems.
  • synchronous pulley

    What is a synchronous pulley, and how is it used in mechanical systems?

    A synchronous pulley, also known as a timing pulley, is a specialized type of pulley used in mechanical systems to transmit rotational motion and maintain precise synchronization between two or more rotating components. It is commonly employed in applications where accurate timing and motion control are essential. Here’s a detailed explanation of what a synchronous pulley is and how it is used in mechanical systems:

    1. Definition and Design:

    A synchronous pulley has teeth or grooves on its circumference that mate with corresponding teeth on a synchronous belt or timing belt. The teeth are precisely spaced and have a specific profile, such as trapezoidal or curvilinear, depending on the belt design. The pulley and belt combination form a positive engagement system, preventing slippage between the pulley and the belt and ensuring accurate motion transfer.

    2. Synchronization and Motion Control:

    The primary purpose of a synchronous pulley is to achieve precise synchronization and motion control in mechanical systems. By using a synchronous belt and pulley system, rotational motion can be accurately transmitted from the driving pulley to the driven pulley(s). The teeth on the pulley and belt mesh together, maintaining a fixed relationship between the rotational positions of the pulleys. This ensures that the driven components, such as shafts, gears, or other rotating elements, move in perfect synchronization with the driving component.

    3. Timing Applications:

    Synchronous pulleys are commonly used in applications that require precise timing, such as in engines, conveyor systems, printing presses, robotics, and automated machinery. In engine timing systems, for example, synchronous pulleys and belts are used to synchronize the rotation of the crankshaft, camshaft, and other engine components, ensuring proper valve timing and combustion sequence. In conveyor systems, synchronous pulleys maintain accurate speed and position control, facilitating efficient material handling.

    4. Speed and Torque Transmission:

    Synchronous pulleys are capable of transmitting high speeds and torque loads. The positive engagement between the pulley and the belt prevents slipping, allowing for efficient power transmission. The precise tooth profile and spacing of the synchronous pulley and belt combination enable the transfer of high rotational forces without the risk of belt stretch or deformation. This makes synchronous pulleys suitable for applications that require high-speed operation and the transmission of substantial power.

    5. Design Variations:

    Synchronous pulleys come in various designs to accommodate different application requirements. They can have different numbers of teeth, varying pitch diameters, and multiple grooves or channels to accommodate multiple belts. The pulleys can be made from a range of materials, such as steel, aluminum, or plastic, depending on factors like load capacity, operating conditions, and cost considerations. The selection of the appropriate synchronous pulley design depends on the specific needs of the mechanical system.

    6. Maintenance and Service:

    Maintaining proper belt tension and periodic inspection are essential for the reliable operation of synchronous pulley systems. Over time, the belt may experience wear or elongation, which can affect the accuracy of synchronization. Regular inspection and replacement of worn belts and pulleys are necessary to ensure optimal performance. Lubrication of the pulley teeth and periodic cleaning of debris or contaminants are also recommended to extend the lifespan of the synchronous pulley system.

    In summary, a synchronous pulley is a specialized pulley used in mechanical systems to achieve precise synchronization and motion control. It utilizes a toothed belt that engages with the teeth on the pulley to transmit rotational motion accurately. Synchronous pulleys are commonly employed in timing applications that require accurate speed and position control. They are designed to transmit high speeds and torque loads and come in various configurations to suit different applications. Proper maintenance and periodic inspection are necessary to ensure the reliable operation of synchronous pulley systems.

    China Good quality China Manufacturer OEM Timing Pulley Synchronous Wheel   pulley design	China Good quality China Manufacturer OEM Timing Pulley Synchronous Wheel   pulley design
    editor by CX

2023-10-18

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