China Best Sales Aluminum Steel Synchronous Flat Belt Pulley with Flanges supplier

Product Description

Product Description

Aluminum/C45 Timing Belt  Pulley
 

 Product  Name Aluminium Timing Pulley MXL XL L H XH XXH T2.5 T5 T10 AT5 AT10 S2M S3M S5M S8M GT2 GT3 GT5 3M 5M 8M Tooth timing Belt Pulley
Teeth profile  Trapezoidal toothed  MXL, XXL, XL, L, H, XH, XXH
 T-toothed  T2.5, T5, T10, T20
 Arc toothed  HTD3M, HTD5M, HTD8M, HTD14M, HTD20M, Gt2,  Gt3, Gt5
 S-toothed  S2M, S3M, S4.5M, S5M, S8M, S14M
 Parabolic-toothed  P2M, P3M, P5M, P8M, P14M
 Y-toothed  G2M, G3M, G5M, Y8M
 Teeth Quantity  10-150 teeth or customized
 Inner Bore  2-200mm H7 precision or customized
Belt width  4mm, 6mm, 9mm, 10mm, 12mm, 15mm, 20mm, 25mm, 30mm, 40mm, 50mm, 1/4”, 5/16”, 3/8”, 1/2”, 3/4”, 1”, 1.5”, 2”or customized
Material carbon steel C45, Aluminum 6061, 6082
Surface  treatment  Anodize,Black Oxide,Phosphate, Galvanization, Nitriding, Dichromate

 

Detailed Photos

 

    

Timing pulley used on conveyor roller 

 

 

Workshop

Equipments:
Lathe machine, Hobbing machine,Drilling machine,CNC machine,Milling machine, etc

 

FAQ

Q1: Are you trading company or manufacturer ?
A: We are factory.

Q2: How long is your delivery time and shipment?
1.Sample Lead-times: 10-20 days.
2.Production Lead-times: 30-45 days after order confirmed.
 

Q3: What is your advantages?
1. The most competitive price and good quality.
2. Perfect technical engineers give you the best support.
3. OEM is available.

 

 

Certification: ISO
Pulley Sizes: Timing Belt Pulley
Manufacturing Process: Hobbing Teeth
Material: Aluminum
Surface Treatment: Anodizing
Application: Chemical Industry, Grain Transport, Mining Transport, Power Plant
Customization:
Available

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Customized Request

synchronous pulley

How do synchronous pulleys enhance the efficiency and reliability of machinery?

Synchronous pulleys play a crucial role in enhancing the efficiency and reliability of machinery. Here are some ways in which synchronous pulleys contribute to these factors:

  1. Precise Power Transmission: Synchronous pulleys, also known as timing pulleys, are designed to work in conjunction with synchronous belts. The teeth on the pulley and belt mesh together, providing positive engagement. This precise power transmission eliminates slip and ensures accurate motion control. As a result, synchronous pulleys help maintain consistent speed and positioning, improving the overall efficiency of the machinery.
  2. High Torque Transfer: Synchronous pulleys are capable of transmitting high levels of torque due to their toothed design. The teeth on the pulley and belt allow for a larger contact area compared to non-toothed pulley systems. This increased contact area enables synchronous pulleys to handle higher torque loads, making them suitable for heavy-duty applications. By efficiently transferring torque, synchronous pulleys enhance the power transmission capabilities of machinery.
  3. Reduced Slippage: Slip between the belt and pulley can lead to inefficiencies and inaccuracies in machinery operation. Synchronous pulleys, with their toothed profile, minimize slippage by providing positive engagement between the pulley and belt. This feature is particularly beneficial in applications that require precise motion control, such as CNC machines, robotics, or conveyor systems. By reducing slippage, synchronous pulleys improve the overall reliability and accuracy of machinery.
  4. Minimal Maintenance: Synchronous pulleys and belts are designed for long service life and minimal maintenance requirements. The toothed profile of synchronous pulleys reduces wear and extends the lifespan of the pulley and belt compared to non-toothed alternatives. Additionally, the positive engagement between the pulley and belt eliminatesthe need for frequent tension adjustments. This reduced maintenance requirement enhances the reliability and uptime of machinery, as less time and effort are spent on maintenance tasks.
  5. No Lubrication Required: Unlike some other power transmission systems, synchronous pulleys and belts do not require lubrication. This eliminates the need for lubrication maintenance, such as oiling or greasing, which can be time-consuming and messy. The absence of lubrication also reduces the risk of contamination or damage to other components. As a result, synchronous pulleys offer a cleaner and more convenient solution while enhancing the reliability of machinery.

Overall, synchronous pulleys enhance the efficiency and reliability of machinery by providing precise power transmission, high torque transfer, reduced slippage, minimal maintenance requirements, and eliminating the need for lubrication. These benefits make synchronous pulleys a popular choice in various industries where accurate motion control and reliable performance are essential.

synchronous pulley

What maintenance procedures are necessary to ensure the reliability of synchronous pulleys?

Synchronous pulleys require regular maintenance to ensure their reliability and longevity. Proper maintenance procedures help prevent premature wear, reduce downtime, and optimize the performance of the pulleys. Here are some essential maintenance procedures to consider:

1. Regular Inspection:

Perform routine visual inspections of the synchronous pulleys to check for any signs of wear, damage, or misalignment. Inspect the tooth profile, belt engagement, and overall condition of the pulleys. Look for any cracks, chips, or excessive wear on the teeth. Ensure that the pulleys are properly aligned with the belts and other components. Regular inspections can help identify potential issues early on and allow for timely maintenance or replacement.

2. Belt Tension Adjustment:

Maintaining proper belt tension is crucial for the reliable operation of synchronous pulleys. Over time, the belt tension may decrease due to normal wear or stretching. Regularly check and adjust the tension of the synchronous belts according to the manufacturer’s recommendations. Improper belt tension can lead to slippage, reduced power transmission efficiency, and premature wear of the pulley teeth. Use appropriate tensioning tools and follow the specified tensioning procedures to achieve the optimal belt tension.

3. Lubrication:

Some synchronous pulleys may require lubrication to minimize friction and wear. Check the manufacturer’s guidelines to determine if lubrication is necessary for your specific pulleys. If lubrication is recommended, use the appropriate lubricant and apply it according to the specified intervals and quantities. Ensure that the lubricant used is compatible with the materials of the pulleys and belts. Proper lubrication can help reduce friction, heat generation, and wear, thereby improving the reliability and lifespan of the pulleys.

4. Cleaning:

Keep the synchronous pulleys clean and free from debris or contaminants. Regularly remove any accumulated dirt, dust, or other particles that may affect the pulley’s performance. Use a soft brush or compressed air to clean the teeth and grooves of the pulleys. Avoid using harsh chemicals or abrasive cleaners that can damage the pulley surfaces. Clean pulleys contribute to smoother belt operation, better engagement, and reduced risk of premature wear.

5. Replacement of Worn Components:

Monitor the condition of the synchronous belts and pulleys and replace any worn or damaged components promptly. Over time, the pulley teeth may wear down, resulting in reduced performance and potential belt slippage. If the pulley teeth are significantly worn or damaged, replace the pulleys to maintain optimal performance and prevent further issues. Similarly, if the synchronous belts show signs of excessive wear, cracking, or fatigue, replace them according to the manufacturer’s recommendations.

6. Alignment and Tension System Maintenance:

Ensure that the alignment and tensioning systems associated with the synchronous pulleys are properly maintained. Misalignment or inadequate tensioning can cause uneven loading, increased wear, and reduced efficiency. Regularly check the alignment of the pulleys and make necessary adjustments to ensure proper alignment with other components such as shafts, gears, or couplings. Maintain the tensioning systems, including tensioners, springs, or hydraulic devices, and replace any worn or damaged components as needed.

7. Record Keeping:

Maintain a record of maintenance activities performed on the synchronous pulleys. Keep track of inspection dates, tension adjustments, lubrication procedures, and replacement of components. This record can help establish a maintenance history and provide valuable insights into the performance and reliability of the pulleys over time. It can also serve as a reference for future maintenance and troubleshooting.

By following these maintenance procedures, you can ensure the reliability and longevity of synchronous pulleys. Regular inspections, proper belt tension adjustment, appropriate lubrication, cleaning, timely replacement of worn components, maintenance of alignment and tension systems, and maintaining maintenance records are all essential for optimizing the performance of synchronous pulleys and minimizing the risk of unexpected failures.

What maintenance procedures are necessary to ensure the reliability of synchronous pulleys?

Synchronous pulleys require regular maintenance to ensure their reliability and longevity. Proper maintenance procedures help prevent premature wear, reduce downtime, and optimize the performance of the pulleys. Here are some essential maintenance procedures to consider:

1. Regular Inspection:

Perform routine visual inspections of the synchronous pulleys to check for any signs of wear, damage, or misalignment. Inspect the tooth profile, belt engagement, and overall condition of the pulleys. Look for any cracks, chips, or excessive wear on the teeth. Ensure that the pulleys are properlyaligned with the belts and other components. Regular inspections can help identify potential issues early on and allow for timely maintenance or replacement.

2. Belt Tension Adjustment:

Maintaining proper belt tension is crucial for the reliable operation of synchronous pulleys. Over time, the belt tension may decrease due to normal wear or stretching. Regularly check and adjust the tension of the synchronous belts according to the manufacturer’s recommendations. Improper belt tension can lead to slippage, reduced power transmission efficiency, and premature wear of the pulley teeth. Use appropriate tensioning tools and follow the specified tensioning procedures to achieve the optimal belt tension.

3. Lubrication:

Some synchronous pulleys may require lubrication to minimize friction and wear. Check the manufacturer’s guidelines to determine if lubrication is necessary for your specific pulleys. If lubrication is recommended, use the appropriate lubricant and apply it according to the specified intervals and quantities. Ensure that the lubricant used is compatible with the materials of the pulleys and belts. Proper lubrication can help reduce friction, heat generation, and wear, thereby improving the reliability and lifespan of the pulleys.

4. Cleaning:

Keep the synchronous pulleys clean and free from debris or contaminants. Regularly remove any accumulated dirt, dust, or other particles that may affect the pulley’s performance. Use a soft brush or compressed air to clean the teeth and grooves of the pulleys. Avoid using harsh chemicals or abrasive cleaners that can damage the pulley surfaces. Clean pulleys contribute to smoother belt operation, better engagement, and reduced risk of premature wear.

5. Replacement of Worn Components:

Monitor the condition of the synchronous belts and pulleys and replace any worn or damaged components promptly. Over time, the pulley teeth may wear down, resulting in reduced performance and potential belt slippage. If the pulley teeth are significantly worn or damaged, replace the pulleys to maintain optimal performance and prevent further issues. Similarly, if the synchronous belts show signs of excessive wear, cracking, or fatigue, replace them according to the manufacturer’s recommendations.

6. Alignment and Tension System Maintenance:

Ensure that the alignment and tensioning systems associated with the synchronous pulleys are properly maintained. Misalignment or inadequate tensioning can cause uneven loading, increased wear, and reduced efficiency. Regularly check the alignment of the pulleys and make necessary adjustments to ensure proper alignment with other components such as shafts, gears, or couplings. Maintain the tensioning systems, including tensioners, springs, or hydraulic devices, and replace any worn or damaged components as needed.

7. Record Keeping:

Maintain a record of maintenance activities performed on the synchronous pulleys. Keep track of inspection dates, tension adjustments, lubrication procedures, and replacement of components. This record can help establish a maintenance history and provide valuable insights into the performance and reliability of the pulleys over time. It can also serve as a reference for future maintenance and troubleshooting.

By following these maintenance procedures, you can ensure the reliability and longevity of synchronous pulleys. Regular inspections, proper belt tension adjustment, appropriate lubrication, cleaning, timely replacement of worn components, maintenance of alignment and tension systems, and maintaining maintenance records are all essential for optimizing the performance of synchronous pulleys and minimizing the risk of unexpected failures.

synchronous pulley

Can you explain the key components and design features of a synchronous pulley?

A synchronous pulley, also known as a timing pulley, consists of several key components and design features that enable its precise motion control and synchronization capabilities. Understanding these components and features is essential for comprehending the functionality and applications of synchronous pulleys. Here’s a detailed explanation of the key components and design features of a synchronous pulley:

1. Pulley Body:

The pulley body is the main component of a synchronous pulley. It is typically a cylindrical or disc-shaped structure with a central bore through which a shaft or axle passes. The pulley body provides the structural integrity and support for the pulley assembly.

2. Teeth or Grooves:

The teeth or grooves on the circumference of a synchronous pulley are the defining feature that sets it apart from other pulley types. These teeth are designed to precisely engage with the corresponding teeth on the synchronous belt. The teeth can have various profiles, such as trapezoidal, curvilinear, or modified curvilinear, depending on the specific belt design.

3. Tooth Profile:

The tooth profile refers to the shape and geometry of the teeth on the synchronous pulley. It is carefully designed to match the tooth profile of the synchronous belt, ensuring a positive engagement between the pulley and the belt. The tooth profile plays a crucial role in maintaining synchronization and preventing slippage between the pulley and the belt during operation.

4. Tooth Pitch:

The tooth pitch refers to the distance between adjacent teeth on the synchronous pulley. It is an important design parameter that determines the pitch diameter and the pitch length of the synchronous belt. The tooth pitch must match the corresponding pitch of the synchronous belt to ensure proper engagement and synchronization between the pulley and the belt.

5. Pitch Diameter:

The pitch diameter is the effective diameter of the synchronous pulley, calculated based on the tooth pitch and the number of teeth on the pulley. It represents the average diameter at which the synchronous belt engages the pulley. The pitch diameter affects the speed ratio and torque transmission characteristics of the pulley system.

6. Number of Teeth:

The number of teeth on a synchronous pulley determines its size and the speed ratio in relation to other pulleys or components in the system. The number of teeth is carefully selected to achieve the desired motion control and synchronization requirements. Pulleys with more teeth provide finer motion control but may require larger pulley diameters.

7. Material Selection:

Synchronous pulleys are commonly made from materials such as steel, aluminum, or plastic. The choice of material depends on factors such as load capacity, operating conditions, and cost considerations. Steel pulleys offer high strength and durability, making them suitable for heavy-duty applications. Aluminum pulleys are lightweight and corrosion-resistant, while plastic pulleys are often used in low-load or non-metallic environments.

8. Flanges and Hubs:

Synchronous pulleys may feature flanges or hubs on one or both sides of the pulley body. Flanges are raised edges that help keep the synchronous belt aligned and prevent it from sliding off the pulley during operation. Hubs are extended sections that allow for secure attachment to a shaft or axle, ensuring the pulley remains fixed in its position.

9. Surface Finish:

The surface finish of a synchronous pulley is typically smooth and free from burrs or rough edges. A smooth surface finish reduces friction and wear between the pulley and the synchronous belt, promoting efficient power transmission and prolonging the lifespan of the system.

10. Keyways and Set Screws:

In some synchronous pulley designs, keyways and set screws are incorporated to provide additional securement and alignment. Keyways are slots or grooves machined into the pulley bore that match with corresponding key or spline on the shaft, preventing rotational slippage. Set screws are threaded fasteners that can be tightened against the shaft to further secure the pulley in place.

In summary, the key components and design features of a synchronous pulley include the pulley body, teeth or grooves, tooth profile, tooth pitch, pitch diameter, number of teeth, material selection, flanges and hubs, surface finish, and optional keyways and set screws. These components and features work together to enable precise motion control, synchronization, and power transmission in mechanical systems that utilize synchronous pulleys.

Can you explain the key components and design features of a synchronous pulley?

A synchronous pulley, also known as a timing pulley, consists of several key components and design features that enable its precise motion control and synchronization capabilities. Understanding these components and features is essential for comprehending the functionality and applications of synchronous pulleys. Here’s a detailed explanation of the key components and design features of a synchronous pulley:

1. Pulley Body:

The pulley body is the main component of a synchronous pulley. It is typically a cylindrical or disc-shaped structure with a central bore through which a shaft or axle passes. The pulley body provides the structural integrity and support for the pulley assembly.

2. Teeth or Grooves:

The teeth or grooves on the circumference of a synchronous pulley are the defining feature that sets it apart from other pulley types. These teeth are designed to precisely engage with the corresponding teeth on the synchronous belt. The teeth can have various profiles, such as trapezoidal, curvilinear, or modified curvilinear, depending on the specific belt design.

3. Tooth Profile:

The tooth profile refers to the shape and geometry of the teeth on the synchronous pulley. It is carefully designed to match the tooth profile of the synchronous belt, ensuring a positive engagement between the pulley and the belt. The tooth profile plays a crucial role in maintaining synchronization and preventing slippage between the pulley and the belt during operation.

4. Tooth Pitch:

The tooth pitch refers to the distance between adjacent teeth on the synchronous pulley. It is an important design parameter that determines the pitch diameter and the pitch length of the synchronous belt. The tooth pitch must match the corresponding pitch of the synchronous belt to ensure proper engagement and synchronization between the pulley and the belt.

5. Pitch Diameter:

The pitch diameter is the effective diameter of the synchronous pulley, calculated based on the tooth pitch and the number of teeth on the pulley. It represents the average diameter at which the synchronous belt engages the pulley. The pitch diameter affects the speed ratio and torque transmission characteristics of the pulley system.

6. Number of Teeth:

The number of teeth on a synchronous pulley determines its size and the speed ratio in relation to other pulleys or components in the system. The number of teeth is carefully selected to achieve the desired motion control and synchronization requirements. Pulleys with more teeth provide finer motion control but may require larger pulley diameters.

7. Material Selection:

Synchronous pulleys are commonly made from materials such as steel, aluminum, or plastic. The choice of material depends on factors such as load capacity, operating conditions, and cost considerations. Steel pulleys offer high strength and durability, making them suitable for heavy-duty applications. Aluminum pulleys are lightweight and corrosion-resistant, while plastic pulleys are often used in low-load or non-metallic environments.

8. Flanges and Hubs:

Synchronous pulleys may feature flanges or hubs on one or both sides of the pulley body. Flanges are raised edges that help keep the synchronous belt aligned and prevent it from sliding off the pulley during operation. Hubs are extended sections that allow for secure attachment to a shaft or axle, ensuring the pulley remains fixed in its position.

9. Surface Finish:

The surface finish of a synchronous pulley is typically smooth and free from burrs or rough edges. A smooth surface finish reduces friction and wear between the pulley and the synchronous belt, promoting efficient power transmission and prolonging the lifespan of the system.

10. Keyways and Set Screws:

In some synchronous pulley designs, keyways and set screws are incorporated to provide additional securement and alignment. Keyways are slots or grooves machined into the pulley bore that match with corresponding key or spline on the shaft, preventing rotational slippage. Set screws are threaded fasteners that can be tightened against the shaft to further secure the pulley in place.

In summary, the key components and design features of a synchronous pulley include the pulley body, teeth or grooves, tooth profile, tooth pitch, pitch diameter, number of teeth, material selection, flanges and hubs, surface finish, and optional keyways and set screws. These components and features work together to enable precise motion control, synchronization, and power transmission in mechanical systems that utilize synchronous pulleys.

China Best Sales Aluminum Steel Synchronous Flat Belt Pulley with Flanges   supplier China Best Sales Aluminum Steel Synchronous Flat Belt Pulley with Flanges   supplier
editor by CX

2023-11-14

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